Feb 27, 2010

History of Palm Oil

[edit] History

Oil palm tree (Elaeis guineensisPalm oil (from the African oil palm, Elaeis guineensis) is long recognized in West African countries, and is widely use as a cooking oil. European merchants trading with West Africa occasionally purchased palm oil for use in Europe, but as the oil was bulky and cheap, palm oil remained rare outside West Africa. In the Asante Confederacy, state-owned slaves built large plantations of oil palm trees, while in the neighbouring Kingdom of Dahomey, King Ghezo passed a law in 1856 forbidding his subjects from cutting down oil palms.

Palm oil became a highly sought-after commodity by British traders, for use as an industrial lubricant for the machines of Britain's Industrial Revolution[citation needed]. Palm oil formed the basis of soap products, such as Lever Brothers' (now Unilever) "Sunlight Soap", and the American Palmolive brand.[11] By c. 1870, palm oil constituted the primary export of some West African countries such as Ghana and Nigeria, although this was overtaken by cocoa in the 1880s.[citation needed]

Oil palms were introduced to Java by the Dutch in 1848[12] and Malaysia (then the British colony of Malaya) in 1910 by Scotsman William Sime and English banker Henry Darby. The first few plantations were established and operated by British plantation owners, such as Sime Darby and Boustead. The large plantation companies remained listed in London until the Malaysian government engineered the "Malaysianisation" policy throughout the 1960s and 1970s.[13]

In December 2006, the Malaysian government initiated merger of Sime Darby Berhad, Golden Hope Plantations Berhad and Kumpulan Guthrie Berhad to create the world’s largest listed oil palm plantation player.[14] In a landmark deal valued at RM31 billion, the merger involved the businesses of eight listed companies controlled by Permodalan Nasional Berhad (PNB) and the Employees Provident Fund (EPF). A special purpose vehicle, Synergy Drive Sdn Bhd, offered to acquire all the businesses including assets and liabilities of the eight listed companies. With 543,000 hectares of plantation landbank, the merger resulted in the new oil palm plantation entity that could produce 2.5 million tonnes of palm oil or 5% of global production in 2006. A year later, the merger completed and the entity was renamed Sime Darby Berhad.[15]

Federal Land Development Authority (Felda) was formed on 1 July 1956 when the Land Development Act came into force with the main aim of eradicating poverty. Settlers were each allocated 10 acres of land (about 4 hectares) planted either with oil palm or rubber, and given 20 years to pay off the debt for the land.[16] After Malaysia achieve independence in 1957, the government focused on value adding of rubber planting, boosting exports, and alleviating poverty through land schemes. In the 1960s and 1970s, the government encouraged planting of other crops, to cushion the economy when world prices of tin and rubber plunged. Rubber estates gave way to oil palm plantations. In 1961, Felda's first oil palm settlement opened, measuring only 375 hectares of land. As of 2000, 685,520 hectares of the land under Felda's programmes were devoted to oil palms.[16] By 2008, Felda's resettlement broadened to 112,635 families and they work on 853,313 hectares of agriculture land throughout Malaysia. Oil palm planting took up 84% of Felda's plantation landbank.[17]

[edit] Research
In the 1960s, research and development (R&D) in oil palm breeding began to expand after Malaysia's Department of Agriculture established an exchange program with West African economies and four private plantations formed the Oil Palm Genetics Laboratory.[18] The government also established Kolej Serdang, which became the Universiti Pertanian Malaysia (UPM) in the 1970s to train agricultural and agro-industrial engineers and agro-business graduates to conduct research in the field.

In 1979, following strong lobbying from oil palm planters and support from the Malaysian Agricultural Research and Development Institute (MARDI) and UPM, the government set up the Palm Oil Research Institute of Malaysia (Porim).[19] B.C. Sekhar was instrumental in Porim's recruitment and training of scientists to undertake R&D in oil palm tree breeding, palm oil nutrition and potential oleochemical use. Sekhar, as founder and chairman, strategised Porim to be a public-and-private-coordinated institution. As a result, Porim (renamed Malaysian Palm Oil Board in 2000) became Malaysia's top research entity with the highest technology commercialisation rate of 20% compared to 5% among local universities.[citation needed] While MPOB has gained international prominence, its relevance is dependent on it churning out breakthrough findings in the world's fast-changing oil crop genetics, dietary fat nutrition and process engineering landscape.

[edit] Nutrition
Many processed foods contain palm oil as an ingredient.[20]

Palm oil and palm kernel oil are composed of fatty acids, esterified with glycerol just like any ordinary fat. Both are high in saturated fatty acids, about 50% and 80%, respectively. The oil palm gives its name to the 16-carbon saturated fatty acid palmitic acid found in palm oil; monounsaturated oleic acid is also a constituent of palm oil while palm kernel oil contains mainly lauric acid. Palm oil is a large natural source of tocotrienol, part of the vitamin E family.[21]

Further information: palmitic acid
The approximate concentration of fatty acids (FAs) in palm oil is as follows:[22]

Fatty acid content of palm oil
Type of fatty acid pct
Palmitic C16   44.3%
Stearic C18   4.6%
Myristic C14   1.0%
Oleic C18   38.7%
Linoleic C18   10.5%
Other/Unknown   0.9%
green: Saturated; blue: Mono unsaturated; orange: Poly unsaturated
Fatty acid content of palm kernel oil
Type of fatty acid pct
Lauric C12   48.2%
Myristic C14   16.2%
Palmitic C16   8.4%
Capric C10   3.4%
Caprylic C8   3.3%
Stearic C18   2.5%
Oleic C18   15.3%
Linoleic C18   2.3%
Other/Unknown   0.4%
green: Saturated; blue: Mono unsaturated; orange: Poly unsaturated

[edit] Red Palm Oil
Red palm oil not only supplies fatty acids essential for proper growth and development, but also it contains an assortment of vitamins, antioxidants, and other phytonutrients important for good health. Red palm oil gets its name from its characteristic dark red color. The color comes from carotenes such as beta-carotene and lycopene—the same nutrients that give tomatoes, carrots and other fruits and vegetables their rich red and orange colors.

Red palm oil is the richest dietary source of provitamin A carotenes (beta-carotene and alpha-carotene).[citation needed] It has 15 times more provitamin A carotenes than carrots and 300 times more than tomatoes. This has made it a valued resource in the treatment of vitamin A deficiency.[23] People who do not consume enough vitamin A in their diets suffer from blindness, weakened bones, lower immunity, and impaired learning ability and mental function. One teaspoon (about 20 ml) a day of red palm oil supplies children with the daily recommended amount of vitamin A.[24] Nursing mothers, by adding red palm oil into their diets, can double or triple the amount of vitamin A in breast milk.[25]

Red palm oil contains a greater number of nutrients than any other dietary oil.[citation needed] In addition to beta-carotene, alpha-carotene, and lycopene, it contains at least 20 other carotenes, along with tocopherols and tocotrienols (members of the vitamin E family), vitamin K, CoQ10, squalene, phytosterols, flavonoids, phenolic acids, and glycolipids.[26] In a 2007 animal study, South African scientists found consumption of red palm oil significantly protected the heart from the adverse effects of a high-cholesterol diet.[27]

Since the mid-1990s, red palm oil is cold-pressed and bottled for use as cooking oil, and blended into mayonnaise and salad oil.[28] It also gives an attractive colour to french fries.[29] Red palm oil antioxidants like tocotrienols and carotenes are also fortified into foods for specific health use and anti-aging cosmetics.[30][31][32]

In a 2004 joint-study between Kuwait Institute for Scientific Research and Malaysian Palm Oil Board, the scientists found cookies, being higher in fat content than bread, are better providers of red palm oil phytonutrients.[33]

In a 2009 study, scientists in Spain tested the acrolein emission rates from red palm and olive oils, which were much lower than that of polyunsaturated oils like sunflower. The total carotenoid content of red palm oil, 480 mg/L, makes it perfect for developing functional foods round the world, and gives the oil a high oxidative stability and long shelf life. Sensory tests have shown that red palm oil french fries were scored positively by regular consumers. The color was initially considered unusual and got low scores. However, when the flavor was evaluated red palm oil fries got higher scores than olive or sunflower fries. Red palm oil generated lower amounts of toxic volatiles, acrolein, than sunflower, and is an excellent source of carotenoids.[34]

[edit] Refined, Bleached, Deodorized Palm Oil
Palm oil products are made using milling and refining processes: first using fractionation, with crystallization and separation processes to obtain solid (stearin), and liquid (olein) fractions. Then by melting and degumming, impurities can be removed, and then the oil is filtered and bleached. Next, physical refining removes smells and coloration, to produce refined bleached deodorized palm oil, or RBDPO, and free sheer fatty acids, which are used as an important raw material in the manufacture of soaps, washing powder and other hygiene and personal care products. RBDPO is the basic oil product which can be sold on the world's commodity markets, although many companies fractionate it further into palm olein, for cooking oil or other products.[35]

Splitting of oils and fats by hydrolysis, or under basic conditions saponification, yields fatty acids, with glycerin (glycerol) as a byproduct. The split-off fatty acids are a mixture ranging from C4 to C18, depending on the type of oil/fat.[36][37]

[edit] Uses
Resembling coconut oil, palm kernel oil is packed with myristic and lauric fatty acids and therefore suitable for the manufacture of soaps, washing powders and personal care products. Lauric acid is very important in soap making. A good soap must contain at least 15 per cent laurate for quick lathering while soap made for use in sea water is based on virtually 100 per cent laurate.[38]

Napalm derives its name from naphthenic acid and palmitic acid.

Many processed foods contain palm oil as an ingredient.[39]

[edit] Biodiesel, biomass and biogas
Palm oil, like other vegetable oils, can be used to create biodiesel for internal combustion engines. Biodiesel has been promoted as a renewable energy source to reduce net emissions of carbon dioxide into the atmosphere. Therefore, biodiesel is seen as a way to decrease the impact of the greenhouse effect and as a way of diversifying energy supplies to assist national energy security plans.

Palm is also used to make biodiesel, as either a simply-processed palm oil mixed with petrodiesel, or processed through transesterification to create a palm oil methyl ester blend, which meets the international EN 14214 specification, with glycerin as a byproduct. The actual process used varies between countries, and the requirements of different export markets. Next-generation biofuel production processes are also being tested in relatively small trial quantities.

The IEA predicts that biofuels usage in Asian countries will remain modest. But as a major producer of palm oil, the Malaysian government is encouraging the production of biofuel feedstock and the building of biodiesel plants that use palm oil. Domestically, Malaysia is preparing to change from diesel to bio-fuels by 2008, including drafting legislation that will make the switch mandatory. From 2007, all diesel sold in Malaysia must contain 5% palm oil. Malaysia is emerging as one of the leading biofuel producers, with 91 plants approved and a handful now in operation, all based on palm oil.[40]

On 16 December 2007, Malaysia opened its first biodiesel plant in the state of Pahang, which has an annual capacity of 100,000 tonnes, and also produces by-products in the form of 4,000 tonnes of palm fatty acid distillate and 12,000 tonnes of pharmaceutical grade glycerine.[41] Neste Oil of Finland plans to produce 800,000 tonnes of biodiesel per year from Malaysian palm oil in a new Singapore refinery from 2010, which will make it the largest biofuel plant in the world,[42] and 170,000 tpa from its first second-generation plant in Finland from 2007-8, which can refine fuel from a variety of sources. Neste and the Finnish government are using this paraffinic fuel in some public buses in the Helsinki area as a small scale pilot.[43][44]

Some scientists and companies are going beyond using palm fruit oil, and are proposing to convert fronts, empty fruit bunches and palm kernel shells harvested from oil palm plantations into renewable electricity,[45] cellulosic ethanol,[46] biogas,[47] biohydrogen[48] and bioplastic.[49] Thus, by using both the biomass from the plantation as well as the processing residues from palm oil production (fibers, kernel shells, palm oil mill effluent), bioenergy from palm plantations can have an effect on reducing greenhouse gas emissions. Examples of these production techniques have been registered as projects under the Kyoto Protocol's Clean Development Mechanism.

By using palm biomass to generate renewable energy, fuels and biodegradable products, both the energy balance and the greenhouse gas emissions balance for palm biodiesel is improved. For every tonne of palm oil produced from fresh fruit bunches, a farmer harvests around 6 tonnes of waste palm fronds, 1 tonne of palm trunks, 5 tonnes of empty fruit bunches, 1 tonne of press fiber (from the mesocarp of the fruit), half a tonne of palm kernel endocarp, 250 kg of palm kernel press cake, and 100 tonnes of palm oil mill effluent. Oil palm plantations incinerate biomass to generate power for palm oil mills. Oil palm plantations yield large amount of biomass that can be recycled into medium density fibreboards and light furniture.[50] In efforts to reduce greenhouse gas emissions, scientists treat palm oil mill effluent to extract biogas. After purification, biogas can substitute for natural gas for use at factories. Anaerobic treatment of palm oil mill effluent, practiced in Malaysia and Indonesia, results in domination of Methanosaeta concilii. It plays an important role in methane production from acetate and the optimum condition for its growth should be considered to harvest biogas as renewable fuel.[51]

However, regardless of these new innovations, first generation biodiesel production from palm oil is still in demand globally. Palm oil is also a primary substitute for rapeseed oil in Europe, which too is experiencing high levels of demand for biodiesel purposes. Palm oil producers are investing heavily in the refineries needed for biodiesel. In Malaysia companies have been merging, buying others out and forming alliances to obtain the economies of scale needed to handle the high costs caused by increased feedstock prices. New refineries are being built across Asia and Europe.[52]

As the food vs. fuel debate mounts, research direction is turning to biodiesel production from waste. In Malaysia, an estimated 50,000 tonnes of used frying oils, both vegetable oils and animal fats, are disposed of yearly without treatment as wastes. In a 2006 study[53] researchers found used frying oil (mainly palm olein), after pre-treatment with silica gel, is a suitable feedstock for conversion to methyl esters by catalytic reaction using sodium hydroxide. The methyl esters produced have fuel properties comparable to those of petroleum diesel, and can be used in unmodified diesel engines.

A 2009 study by scientists at Universiti Sains Malaysia concluded that palm oil, compared to other vegetable oils, is a healthy source of edible oil and at the same time, available in quantities that can satisfy global demand for biodiesel. Oil palm planting and palm oil consumption circumvents the food vs. fuel debate because it has the capacity to fulfill both demands simultaneously.[54] By 2050, a British scientist estimates global demand for edible oils will probably be around 240 million tonnes, nearly twice of 2008's consumption. Most of the additional oil may be palm oil, which has the lowest production cost of the major oils, but soybean oil production will probably also increase. An additional 12 million hectares of oil palms may be required, if average yields continue to rise as in the past. This need not be at the expense of forest; oil palm planted on anthropogenic grassland could supply all the oil required for edible purposes in 2050.[55]

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